PROJECT 01
PROCESS AUTOMATION
COMPLETED
Water Generation Plant — Automation & Monitoring System
Unilever RFM Ice Cream Inc. — Utilities / Water Generation Plant
Engineering challenge
The water generation plant supplying production was run on manual monitoring and control — operators tracked and adjusted the process by hand, with no centralized visibility into plant status.
System architecture
FIELD DEVICES→
SENSORS / TRANSMITTERS→
PLC — S7-1500→
CONTROL LOGIC→
SCADA / HMI — WINCC→
OPERATOR
My role
Designed the plant's P&ID and electrical control system, and programmed the automation logic and SCADA/HMI.
System function
The PLC executes the control logic for the water generation process and reports status to a SCADA interface, giving operators live visibility and control.
Result
Replaced manual monitoring and adjustment with automated control and operator visualization for the water generation process.
S7-1500TIA PORTALWINCCSCADAP&ID
PROJECT 02
SCADA / VISUALIZATION
COMPLETED
Engineering Room SCADA — Water Generation Plant
Unilever RFM Ice Cream Inc. — Utilities / Water Generation Plant
Engineering challenge
The water generation plant's control system had no visibility outside the plant floor — supervising the process meant being physically at the panel.
System architecture
PLC→
INDUSTRIAL NETWORK→
IGNITION SCADA→
ENGINEERING ROOM
My role
Developed the SCADA application in Ignition for the engineering room.
System function
Ignition SCADA connects to the plant's PLC and displays process status for supervisory monitoring from the engineering room.
Result
Gave the engineering room direct visibility into the water generation plant's process status.
IGNITION SCADASCADAVISUALIZATION